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The wait is finally over for owners of the new Toyota Hilux N90. ALU-CAB makes a bold statement by unveiling one of the world's first aluminum hardtops designed specifically for the 2026 generation. The Explorer model isn't just a storage accessory; it's a structural extension of your pickup truck, designed for demanding users who tolerate no compromises. Unlike kit models, this Hardtop is delivered fully assembled in a single welded piece, guaranteeing unparalleled structural rigidity against chassis torsion in intensive off-road use.
One of the major advantages of theALU-CAB Explorer's key feature is its lightweight design. Weighing in at only about 55 kg for the standard version Double CabIn fact, it's up to 40% lighter than competing models in its class. This reduction in unsprung mass directly improves handling, fuel consumption, and preserves the payload capacity of your Hilux N90. Despite its lightness, its robustness is phenomenal: it supports an impressive static load of 400 kg and a dynamic load of 200 kg, making it the ideal platform for installing a Rooftop Tent or heavy transport galleries.
ALU-CAB designed this Hardtop For simplified installation that requires no drilling into the bodywork. The direct bolt-on mounting to the bed takes between 45 and 90 minutes, thus preserving the integrity of your new vehicle and its manufacturer's warranty. Inside, you'll enjoy premium comfort with three integrated LED lights on swiveling brackets to illuminate every corner of your load. Available in a smooth black finish or a tread pattern, this Hardtop It adapts to the look of your machine while offering a perfect seal thanks to its double seal system on all doors.
To ensure an optimal fit and a perfect seal, the mounting hardware must be attached directly to the metal wall of your Toyota Hilux's bed. If your vehicle has a Bedliner If it is made of plastic, it will need to be removed or cut at the anchor points to allow for direct and secure fixing, which is essential to maintain the validity of the warranty.
The choice is purely aesthetic. The "Smooth" finish offers a smooth and modern black look, while the "Tread Pattern" finish features a striated pattern (like a checker plate) which enhances the rugged look and offers a surface that is slightly more resistant to superficial scratches when passing through the forest.
Absolutely. With a static load capacity of 400 kg, the Explorer can support any Rooftop Tent of the market and its occupants. When in motion, its 200 kg limit (dynamic load) allows you to safely transport your bivouac equipment, even on very rough tracks.
Aluminum offers a significantly better strength-to-weight ratio. Unlike fiberglass, it doesn't crack under the intense vibrations of off-road tracks. Furthermore, it allows for exceptional modularity thanks to integrated rails that facilitate the later addition of accessories. ALU-CAB like tables of Camping or interior storage.
Hardtop Aluminum for pickup trucks
THE Hardtop ALU-CAB Explorer combines a robust aluminum structure with numerous mounting and organization options. Wide lift-up doors, integrated rail systems, and a large rear window make it a functional solution for the Camping, overlanding, leisure and professional use.
The integrated roof rails allow for the installation of Load Barssystems of Roof Racks with a Awning or a Rooftop Tent. THE Hardtop can therefore be flexibly adapted to different uses.
Furthermore, the C-shaped rails on the roof and the T-shaped rails inside allow for flexible attachment of compatible accessories and cargo.
THE Hardtop Contour is equipped as standard with three large liftable doors: one door on each side as well as a rear door.
The large side doors allow quick and comfortable access to the tipper body from the outside.
THE Hardtop It is attached directly to the truck bed using vehicle-specific mounting hardware. Installation requires no drilling and can be completed in approximately 45 minutes.
The actual assembly time may vary depending on the vehicle, the equipment of the tipper body and the existing coating.
Optional storage compartments or sliding rails for trunks allow for better interior organization.
With the right accessories, the Hardtop can be configured according to needs, whether for the Campingconstruction sites, hunting or leisure activities.
The integrated rails and the brake light incorporated into the structure complete the functional design of the Hardtop Explore.
Three integrated LED lights illuminate the tipper body and facilitate access to the equipment when lighting is insufficient.
The T-rails inside and the two C-rails on the roof allow for flexible attachment of compatible accessories, cargo and organization solutions.
The accessible roof features a non-slip surface made of ribbed sheet metal and provides a stable base for accessories and systems. Roof Racks compatible.
The glass extends across the entire width of the rear opening and complements the functional and harmonious design of the Hardtop Explore.
Alu-Cab Comparison
This table shows the main differences in construction, equipment, fitting and load capacity compared with hardtops commonly available on the market.
| Feature | Alu-Cab | Other manufacturers |
|---|---|---|
| Market experience |
Over 20 years of market experience and proven use worldwide.
|
Market presence varies by manufacturer and product range.
|
| Material |
Structure made of 100% aluminium with 6063 aluminium profiles and 1050 aluminium sheet.
|
Depending on the version: fibreglass, steel, mixed constructions or additional sealing products.
|
| Durability |
Impact-resistant aluminium structure for regular professional use and unpaved tracks.
|
Load capacity and impact resistance depend on the material, construction and build quality.
|
| Weight |
Alu-Cab hardtops weigh from 52 kg without glass (depending on the vehicle).
|
Steel or solid composite structures can have a significantly higher unladen weight.
|
| Weather and dust protection |
Overlapping lift-up doors with a dual sealing system.
|
Simple perimeter foam or rubber seals are often used.
|
| Fitting |
Fitted using interior and exterior rails plus vehicle-specific brackets. No drilling is required on most compatible vehicles.
|
Depending on the product, additional brackets, adaptation work or drilling may be required.
|
| Surface |
Powder-coated, UV-resistant aluminium surface.
|
Surface quality and UV resistance vary depending on the material and coating.
|
| Roof load |
200 kg dynamic while driving and 400 kg static when stationary.
|
Permissible roof loads depend on the model and may be lower.
|
| Accessories |
Wide range of accessories that can be mounted directly to the integrated rail systems.
|
The range of accessories and mounting options vary by manufacturer and system.
|
| Field testing |
Used and tested in Africa, America, Australia and Europe.
|
The extent and duration of field testing vary by product and manufacturer.
|
The characteristics of other hardtops may vary depending on the manufacturer, material, model and version.
Choose ALU-CABIt's about embracing a travel philosophy where reliability and innovation take precedence. From its origins on the African trails to its global reputation, explore the DNA of a brand built by and for adventure enthusiasts.
Born in South Africa, in the heart of the world's most demanding ski slopes, ALU-CAB is the world's leading manufacturer of aluminum adventure equipment. For over 20 years, their mission has been to design reliable and robust products, field-tested by 4x4 travelers. ALU-CABIt's the fusion of cutting-edge engineering and a raw passion for exploration.
The reputation ofALU-CAB It needs no introduction. It's an undisputed leader in the global overlanding and 4x4 community. From professional explorers to weekend families, connoisseurs choose it. ALU-CAB for its legendary reliability and constant innovation. Equip yourself with ALU-CABThat's making the same choice as the experts.
Quality is in our DNA.ALU-CABForget fiberglass or plastic; everything is constructed from premium aluminum. This choice guarantees three major advantages: lightweight construction that preserves your vehicle's performance, exceptional robustness, and outstanding durability against the elements (it won't rust). It's an investment designed to last a lifetime of adventures.
